
Our
own FastDates.com project bike 999S gets naked featuring a
new Termignoni "Titanium" (actually steel with a Ti spray coating
on the muffler) "Bundle
of Snakes" Complete
Race Exhaust System, BST Carbon Fibre Wheels, Slipper Clutch.
Ducati
999/749 Performance Upgrades
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The
Ducati Performance Bible
Ducati was the first, and remains one of the very few sportbike
manufacturers offering a complete range of optional factory
designed or specified high performance engine, chassis,
wheel and suspenion components for their bikes. There is
a specific 80-page Ducati Performance Catalog for the 999
/ 749 Superbike line and you'll want to get this catalog
before beginning any upgrades to your bike. The Catalog
retails for $10 at your Ducati dealer, or you can download
it for free as a printable PDF file from the Accessory section
on the Ducati.com website.
For
the most part, we do not recommend purchasing any competiting
brands of products not sold by Ducati, both for their possible
lower quatlity, reliability and performance gains, and the
fact it will probably devalue your bike if you ever sell
it. A good example of this is running another brand of performance
exhaust system other than a Termigoni exhaust from Ducati
Performance. Termignoni is the official OEM production and
factory Corse race team supplier to Ducati, and the only
systems which are developed in a close relationship with
the factory. All Termingoni exhaust system kits come complete
with a recalibrated computer module, necessary to readjsut
the bike's fuel injection to the new higher flowing exhaust
to assue a performance gain. |
You will
find, like Ducati motorcycles, the Ducati Performance Catalog
parts are dearly priced from your Ducati dealer. Many of the Ducati
Performance Catalog components do come from outside venders like
Marchesini wheels, Bucci clutches,and Ohlins suspension and others,
and most of thees parts be purchased at lower cost from a Marchesini,
Bucci or Ohlins distributor since not as many mark-ups are involved.
Re
Gearing
The
first, and most economical performance change you can do for your
999 / 749 is to lower the gearing. The stock bikes come geared
way too tall and for most street and canyon riding situations
and up to 80 mph it never goes past 4th gear at half RPM. On our
999S we droped the front sprocket size from 16 Teeth to 15 Teeth
and still felt it needed to come a little down more. We followed
with a 1-tooth increase on the rear sprocket from 46 tp 47 Teech
and that seems to be pretty good. Plus, that lets you keep the
stock chain length and axle / wheelbase positioning.
However, we also converted
from the stock 530 chain and steel rear sprocket to a narrower
525 chain and alloy sprocket set. This reduced the weight of the
rotating chain and sprocket by 1lb. 8oz to help improve engine
response and handling. The narrower 525 chain has just as strong
side plates as the 530 so there's no greater chance in breaking
the 520 chain which is what the factory race teams use, but since
it's roller contact area on the sprockets is about 10% less, you
can expect the sprockets to wear quicker, particularly with the
change to an alloy rear sprocket.
Ducati Performance
offers a full range of high quality 530 and 525 gearing in their
catalog featuring hard anodized alloy rear sprockets, together
with race quality chain sets. AFAM also offers a good range of
race quality sprockets. However, it took Ducati and AFAM some
9 months to bring out their replacement sprockets for the 999
/ 749 range, and in the meantime we used a rear aluminum sprocket
from Sprocket Specialists which disappoined us because it wasn't
hardened to race specs and it had a brushed finish that retained
dirty chain grease and finger prits. Aughh!
Termignoni
Exhaust System
The
next step to upgrading your Ducati is replacing the heavy
stock catalytic converter muffler with a straight-through
Terminoni race silencer. Ducati Performance offers 2 different
systems for your particular mode and pocket book:
•
Rear Replacement System with Race Silencer,
Front HeadPipe, Carbon fibre Heat Shield, Filters and Recalibrated
CPU Module.
The
setup costs around $1,500 and increases power about 5hp
throughout the powerband on the 999S model see the dyno
chart) , and should show a similar proportional gain on
the 749, 999 and 999R models. The new Stainless Steel Silencer
weighs 12 lbs compared to the Stock Catalytic Muffler at
18 lbs, dropping weight 6 lbs overall.
•
Complete Race System with Stainless Steel
or Titanium Race Silencer, Complete 2-1-2 Equal Length and
Balanced Tuned Header System, Carbon Fibre Heat Shield,
Filters and Recalibrated CPU Module.
The
Complete Systems are available in 50mm, 54mm, and 57mm pipe
diameters. The 50mm system is the ticket for 749 and 999
models, the 54mm for 999S, and the 57mm for 999S and 999R
with additional engine modifications like higher compression
and race cams.
These
Complete Systems retail from $2,800 with the Stainless Steel
Silencer, and about $3,200 with the Titanium Silencer. We
weighed the Titanium Silencer at 8 lbs. 3 ozs, almost 4
lbs. lighter than the Stainless Steel one. Ducati says the
Complete Termignoni System offers an average 8% overall
power gain, which means our 999S with 133hp stock should
now be kicking out about 143.6hp which is right up there
with a stock 139hp 999R model running its Rear Race Silencer.
|

Above:
The Termigoni Rear Replacement System retains the stock
unequal length header design, but includes a bigger header
pipe for the front horizontal cylinder only. Below, the
Dyno chart showing the Rear Replacement System's across
the powerband power increase, with the 999S model showing
a maximum rating increase from 133 to 138.6hp at 9,500rpm,
just about equal to a stock 999R at 139hp.

Left:
The Complete Race System features an equal length 2-1-2
headpipe system which effectively provides a big cross-over
balance tube. It is a work of hand welded beauty. |
The new 5-10hp
power gains with the new Termignoni Exhaust Kits not withstanding,
we also like to equate performance gains on a cost per pound basis.
The Rear Replacement System at $1,500 works out to a cost of $300
per hp / $250 per pound saved. The Complete Stainless Steel Race
System at $2,800 costs $280 per hp / $476 per pound saved. The
very expensive Complete Titanium Race System at $3,200 works out
to $280 per hp / $320 per pound saved. So all things considered
the higher cost Ti Race System offers the best performance value.
Bucci
Slipper Clutch
OK, I'll admit it, I'm a shameless slave to fashion and
whatever's trendy. The hottest new accessory in MotoGP and
Superbike racing these days is the slipper clutch, which
releases automatically as it feels backward drag from the
rear wheel as you shut off the engine throttle going into
a corner. With Moto GP and Superbikes running 13.5:1 and
higher compression motors there is a big problem with the
engines reving down quickly when the throttle is chopped
and abruptly slowing the rear wheel with it, causing the
rear tire to lock up and slide. This is particularly scarey
when you're cranked over, diving into a corner. It was fun
watching the factory Kawasaki MotoGP team crashing out of
the first races of the 2003 season as they braked into corners,
before they realized they need to install slipper clutches
on their new works bikes.
On
Ducati bikes which run a dry exposed clutch, the optional
Ducati Performance clutch from manufacturer Bucci is that
beautiful red anodized whirling thing on the right side
of the engine behind the trick cut out clutch cover for
improved cooling. Just looking at it gets you and everyone
else really hot.
Well,
we had to get one for the sake of fashion, despite the fact
the stock Ducati 999 production motors run a relatively
mild 11.4:1 compression and we 've never experienced any
rear tire lockup diving into corners. The clutch kit costs
some $1,200 and it proved impossible to self install in
our home garage because the stock Ducati clutch requires
a big ass air impact driver and a special Ducati clutch
tool to break the shaft mounting nut loose. Then when we
finally got it off at a friend's commercial garage, the
new shaft locking nut that came with the Bucci clutch from
Ducati Performance wouldn't fit our 999. It seems, after
talking to people that know, sometimes the Bucci kit comes
with 2 different shaft nut choices, sometimes it doesn't.
Ours came with the wrong nut. |

The Termignoni
Complete Race System is is a georgeus bundle of snakes. The
Bucci Clutch reminds us of some of our calendar models, nice
to look at but not much fun to live with. |
The instruction
phamplet that came with the clutch doesn't tell you about different
shaft nuts and applications. Nor does it tell you about, or how
to position and install the ball bearings that come with and operate
the slipper clutch mechanism
We got screwed
on this deal and had to take our 999 to the Ducati dealer that
sold us the clutch to get it installed, since he wouldn't take
the clutch back otherwise, or tell me about the different applications,
or give me the correct nut it needed for installation. Two weeks
and $300 later (including a 600 mile service that was no more
than an oil and filter change) I had my slipper clutch installed.
It's harder to pull (the stiffer race springs). And when downshifting
with the throttle off it has an annoying racheting feel in the
clutch lever as the slipper mechanism is working. But I guess
it works becuase I still haven't locked up the back wheel braking
into corners, but I do seem to have lost some of my favorite V-twin
engine breakingwhen I do back it into corners. Moral of this story:
Don't spend you money on a slipper clutch unless you really are
locking up your rear wheel from engine breaking. Still, the Bucci
alloy clutch is 0.5lbs lighter than the Ducati stock steel clutch
and beautiful anodized work of visual art.
Wheels
And the same performance cost factor applies to wheels. The Ducati
Performance Catalog and our Fast Dates Calendar sponsor MotoWheels.com
offers an incredible selection of lightweight Marchesini magnesium
racing wheels as use by the factory Ducati Corse team, as well
as the new carbon fibre wheels being built by Dymag and BST.
On my past
916 and 998 Ducati superbikes I always installed magnesium race
wheels which were always like 5 -10 pounds lighter than the stock
aluminum wheels. But on today's new production superbikes, the
latest design and casting technology for aluminum wheels like
the Marchesini's which come stock on the current 999 / 749models
has reduced weight significantly. Now a change from aluminum to
a magnesium race wheel might only offer a weight savings of 2-3
pounds. And at a magnesium wheel cost of about $1,000 each that's
a cost per pound weight savings of $500/lb.
That's
where the even lighter weight, new design carbon fibre wheels
are proving to be the next big performance advantage. We
opted for a beautiful set of BST carbon wheels from MotoWheels
for our 999S which we weighed and found to be 3.50x17 front
/ 5lbs., and a wider 6.00x17rear / 6lbs. lighter than the
stock OEM wheels. Granted at about $1,500 each these wheels
are streamely expensive, but at cost per pound saved, that
works out to a much more cost effective $300 per pound saved,
compared to $500 per pound saved for magnesium.
Is
it worth it? Certainly, because: 1). You are improving your
bike's power to weight ratio by a significant amount. 2).
You are reducing unsprung wight for better suspension performance
and handling. 3). You are reducing recipricating weight
chained to the engine's countershaft sprocket so the engine
can now rev and accelerate quicker, and 4). You are reducing
rotating mass for improved braking performance. It's a shame
we have no way of figuring out the cost for performance
value like we did with the exhaust systems, earlier.
A few
side notes about the carbon fibre wheels. The carbon fibre
fabric layout and the finsih of the Dymag, and in particular
the BST wheels is incredibly beautiful, nothing short of
aerospace concours spec. Both wheel brands are exteamely
strong and tires are installed with conventional tire mounting
machines - they aren't brittle like fiberglass. TheBST rear
wheel for the 999 is somewhat of a hassle toinstall to the
bike. requiring 2 extra axle spacers that BST supplies which
have to be lined up with the rear brake mount and the wheel
and the swingarm slots and the chain adjusters. This is
not a quick change pit stop setup and the entie rear wheel
assembly takes a good 10 minutes of dicking with, aligning
all the parts with big screwdrivers or such to get installed.
|

We finally
got our carbon fiber front fairing from MotoWheels.com (without
the ugly upper air slots) painted in Ducati Red, with the
lower ram air scoops left clear to show the carbon weave to
match the front fender and wheels. Looks great! |
And with
these extreamely light carbon fibre wheels you've got a huge reduction
in rotating weight, and hence the gyroscopic effect that makes
a motorcycle stay upright and go where its pointed. Under 25 mph,
without much gyroscopic effect from the reduced mass of the wheels,
the bike is somewhat unstable and nervous and you have to pay
attention to controling it. But once up over 25 mph and at normal
riding speeds the bike handles great with incredible turning response.
It turns, flicks and changes direction immediately where you want
to be.

Our own Fast
Dates 999S calendar model is ready to romp, down 30 pounds and
up 10 hp from stock.
The 999S
comes with some awesome rubber, new Michelin Pilot Sport Cup Radials.
The back hoop is a huge 190/50 ZR17 that looks like Jennifer Lopez
from behind, and sticks to the pavement like an aspiring young
actress to a casting director’s couch. These skins are definitely
race track bred, cause when I jam my manicured Covergirl red fingernail
into the soft tire face it leaves a lasting impression.
Suspension
The base 999 / 749 models come with Showa suspension which is
pretty good as is, particularly the front forks. If you are an
experienced rider that pushes the bike hard, or wants to go racing,
we do recommend upgrading to a better performing Ohlins rear shock
assembly. The Japanese have never been able to master the art
of building a really good rear shock. Follow your bike's Owner's
Manual factory recommendations for initial suspension setup for
damping and ride height. Our Paddock Garage chapeters on Suspension
Setup will help you dial-in your bike's suspesion further for
your weight,riding style and racing applications.
One important
note: The Ducati Superbike supermodels always come from the factory
with the steering head angle set in the “slow” position
for the added liability protection against geeks, novices and
motojournalists whose only visit to the race track is on press
new bike introduction days. Follow the instructions in the Owner’s
Manual to disassemble the top triple clamp and rotate the steering
head 180 degrees, pulling in the adjustable steering head angle
from 24.5 to 23.5 degrees. This is the steering head setting used
on all the factory Ducati superbikes.
Our 999S
and the 999R comes with Ohlins suspension front and back. We dropped
the front end of our bike from the stock 1st groove setting at
the top of the fork tubes, down to the 4th groove to quicken up
the steering even more and lower the ride height, and keeping
the suggested damping settings offered in the Manual. You’ll
find the Ohlins suspension, when dialed in right for high speed
work is a little more harsh for street riding than the lower budget
Showa components on the base 999 model.
Added
bonus! Janelle and Ducati 999S FastDates.com Screensavers
Click on the links to these pics and then save to your computer
hard drive.
You'll find more pictures
and a profile feature of Janelle in Meet
the Models and in Members
Corner.
1). Janelle's
Curb Appeal
2). Janelle
on the 999S
3). Janelle
- Decisions!
Jannelle
tests the 999S: Page
One • Page
Two
• Return to Ducati
2003 • Ducati
• Pit
Lane News

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