Our own FastDates.com project bike 999S gets naked featuring a new Termignoni "Titanium" (actually steel with a Ti spray coating on the muffler) "Bundle of Snakes" Complete Race Exhaust System, BST Carbon Fibre Wheels, Slipper Clutch.

Ducati 999/749 Performance Upgrades

The Ducati Performance Bible
Ducati was the first, and remains one of the very few sportbike manufacturers offering a complete range of optional factory designed or specified high performance engine, chassis, wheel and suspenion components for their bikes. There is a specific 80-page Ducati Performance Catalog for the 999 / 749 Superbike line and you'll want to get this catalog before beginning any upgrades to your bike. The Catalog retails for $10 at your Ducati dealer, or you can download it for free as a printable PDF file from the Accessory section on the Ducati.com website.

For the most part, we do not recommend purchasing any competiting brands of products not sold by Ducati, both for their possible lower quatlity, reliability and performance gains, and the fact it will probably devalue your bike if you ever sell it. A good example of this is running another brand of performance exhaust system other than a Termigoni exhaust from Ducati Performance. Termignoni is the official OEM production and factory Corse race team supplier to Ducati, and the only systems which are developed in a close relationship with the factory. All Termingoni exhaust system kits come complete with a recalibrated computer module, necessary to readjsut the bike's fuel injection to the new higher flowing exhaust to assue a performance gain.

You will find, like Ducati motorcycles, the Ducati Performance Catalog parts are dearly priced from your Ducati dealer. Many of the Ducati Performance Catalog components do come from outside venders like Marchesini wheels, Bucci clutches,and Ohlins suspension and others, and most of thees parts be purchased at lower cost from a Marchesini, Bucci or Ohlins distributor since not as many mark-ups are involved.

Re Gearing
The first, and most economical performance change you can do for your 999 / 749 is to lower the gearing. The stock bikes come geared way too tall and for most street and canyon riding situations and up to 80 mph it never goes past 4th gear at half RPM. On our 999S we droped the front sprocket size from 16 Teeth to 15 Teeth and still felt it needed to come a little down more. We followed with a 1-tooth increase on the rear sprocket from 46 tp 47 Teech and that seems to be pretty good. Plus, that lets you keep the stock chain length and axle / wheelbase positioning.

However, we also converted from the stock 530 chain and steel rear sprocket to a narrower 525 chain and alloy sprocket set. This reduced the weight of the rotating chain and sprocket by 1lb. 8oz to help improve engine response and handling. The narrower 525 chain has just as strong side plates as the 530 so there's no greater chance in breaking the 520 chain which is what the factory race teams use, but since it's roller contact area on the sprockets is about 10% less, you can expect the sprockets to wear quicker, particularly with the change to an alloy rear sprocket.

Ducati Performance offers a full range of high quality 530 and 525 gearing in their catalog featuring hard anodized alloy rear sprockets, together with race quality chain sets. AFAM also offers a good range of race quality sprockets. However, it took Ducati and AFAM some 9 months to bring out their replacement sprockets for the 999 / 749 range, and in the meantime we used a rear aluminum sprocket from Sprocket Specialists which disappoined us because it wasn't hardened to race specs and it had a brushed finish that retained dirty chain grease and finger prits. Aughh!

Termignoni Exhaust System
The next step to upgrading your Ducati is replacing the heavy stock catalytic converter muffler with a straight-through Terminoni race silencer. Ducati Performance offers 2 different systems for your particular mode and pocket book:

Rear Replacement System with Race Silencer, Front HeadPipe, Carbon fibre Heat Shield, Filters and Recalibrated CPU Module.

The setup costs around $1,500 and increases power about 5hp throughout the powerband on the 999S model see the dyno chart) , and should show a similar proportional gain on the 749, 999 and 999R models. The new Stainless Steel Silencer weighs 12 lbs compared to the Stock Catalytic Muffler at 18 lbs, dropping weight 6 lbs overall.

Complete Race System with Stainless Steel or Titanium Race Silencer, Complete 2-1-2 Equal Length and Balanced Tuned Header System, Carbon Fibre Heat Shield, Filters and Recalibrated CPU Module.

The Complete Systems are available in 50mm, 54mm, and 57mm pipe diameters. The 50mm system is the ticket for 749 and 999 models, the 54mm for 999S, and the 57mm for 999S and 999R with additional engine modifications like higher compression and race cams.

These Complete Systems retail from $2,800 with the Stainless Steel Silencer, and about $3,200 with the Titanium Silencer. We weighed the Titanium Silencer at 8 lbs. 3 ozs, almost 4 lbs. lighter than the Stainless Steel one. Ducati says the Complete Termignoni System offers an average 8% overall power gain, which means our 999S with 133hp stock should now be kicking out about 143.6hp which is right up there with a stock 139hp 999R model running its Rear Race Silencer.

Above: The Termigoni Rear Replacement System retains the stock unequal length header design, but includes a bigger header pipe for the front horizontal cylinder only. Below, the Dyno chart showing the Rear Replacement System's across the powerband power increase, with the 999S model showing a maximum rating increase from 133 to 138.6hp at 9,500rpm, just about equal to a stock 999R at 139hp.

Left: The Complete Race System features an equal length 2-1-2 headpipe system which effectively provides a big cross-over balance tube. It is a work of hand welded beauty.

The new 5-10hp power gains with the new Termignoni Exhaust Kits not withstanding, we also like to equate performance gains on a cost per pound basis. The Rear Replacement System at $1,500 works out to a cost of $300 per hp / $250 per pound saved. The Complete Stainless Steel Race System at $2,800 costs $280 per hp / $476 per pound saved. The very expensive Complete Titanium Race System at $3,200 works out to $280 per hp / $320 per pound saved. So all things considered the higher cost Ti Race System offers the best performance value.

Bucci Slipper Clutch
OK, I'll admit it, I'm a shameless slave to fashion and whatever's trendy. The hottest new accessory in MotoGP and Superbike racing these days is the slipper clutch, which releases automatically as it feels backward drag from the rear wheel as you shut off the engine throttle going into a corner. With Moto GP and Superbikes running 13.5:1 and higher compression motors there is a big problem with the engines reving down quickly when the throttle is chopped and abruptly slowing the rear wheel with it, causing the rear tire to lock up and slide. This is particularly scarey when you're cranked over, diving into a corner. It was fun watching the factory Kawasaki MotoGP team crashing out of the first races of the 2003 season as they braked into corners, before they realized they need to install slipper clutches on their new works bikes.

On Ducati bikes which run a dry exposed clutch, the optional Ducati Performance clutch from manufacturer Bucci is that beautiful red anodized whirling thing on the right side of the engine behind the trick cut out clutch cover for improved cooling. Just looking at it gets you and everyone else really hot.

Well, we had to get one for the sake of fashion, despite the fact the stock Ducati 999 production motors run a relatively mild 11.4:1 compression and we 've never experienced any rear tire lockup diving into corners. The clutch kit costs some $1,200 and it proved impossible to self install in our home garage because the stock Ducati clutch requires a big ass air impact driver and a special Ducati clutch tool to break the shaft mounting nut loose. Then when we finally got it off at a friend's commercial garage, the new shaft locking nut that came with the Bucci clutch from Ducati Performance wouldn't fit our 999. It seems, after talking to people that know, sometimes the Bucci kit comes with 2 different shaft nut choices, sometimes it doesn't. Ours came with the wrong nut.


The Termignoni Complete Race System is is a georgeus bundle of snakes. The Bucci Clutch reminds us of some of our calendar models, nice to look at but not much fun to live with.

The instruction phamplet that came with the clutch doesn't tell you about different shaft nuts and applications. Nor does it tell you about, or how to position and install the ball bearings that come with and operate the slipper clutch mechanism

We got screwed on this deal and had to take our 999 to the Ducati dealer that sold us the clutch to get it installed, since he wouldn't take the clutch back otherwise, or tell me about the different applications, or give me the correct nut it needed for installation. Two weeks and $300 later (including a 600 mile service that was no more than an oil and filter change) I had my slipper clutch installed. It's harder to pull (the stiffer race springs). And when downshifting with the throttle off it has an annoying racheting feel in the clutch lever as the slipper mechanism is working. But I guess it works becuase I still haven't locked up the back wheel braking into corners, but I do seem to have lost some of my favorite V-twin engine breakingwhen I do back it into corners. Moral of this story: Don't spend you money on a slipper clutch unless you really are locking up your rear wheel from engine breaking. Still, the Bucci alloy clutch is 0.5lbs lighter than the Ducati stock steel clutch and beautiful anodized work of visual art.

Wheels
And the same performance cost factor applies to wheels. The Ducati Performance Catalog and our Fast Dates Calendar sponsor MotoWheels.com offers an incredible selection of lightweight Marchesini magnesium racing wheels as use by the factory Ducati Corse team, as well as the new carbon fibre wheels being built by Dymag and BST.

On my past 916 and 998 Ducati superbikes I always installed magnesium race wheels which were always like 5 -10 pounds lighter than the stock aluminum wheels. But on today's new production superbikes, the latest design and casting technology for aluminum wheels like the Marchesini's which come stock on the current 999 / 749models has reduced weight significantly. Now a change from aluminum to a magnesium race wheel might only offer a weight savings of 2-3 pounds. And at a magnesium wheel cost of about $1,000 each that's a cost per pound weight savings of $500/lb.

That's where the even lighter weight, new design carbon fibre wheels are proving to be the next big performance advantage. We opted for a beautiful set of BST carbon wheels from MotoWheels for our 999S which we weighed and found to be 3.50x17 front / 5lbs., and a wider 6.00x17rear / 6lbs. lighter than the stock OEM wheels. Granted at about $1,500 each these wheels are streamely expensive, but at cost per pound saved, that works out to a much more cost effective $300 per pound saved, compared to $500 per pound saved for magnesium.

Is it worth it? Certainly, because: 1). You are improving your bike's power to weight ratio by a significant amount. 2). You are reducing unsprung wight for better suspension performance and handling. 3). You are reducing recipricating weight chained to the engine's countershaft sprocket so the engine can now rev and accelerate quicker, and 4). You are reducing rotating mass for improved braking performance. It's a shame we have no way of figuring out the cost for performance value like we did with the exhaust systems, earlier.

A few side notes about the carbon fibre wheels. The carbon fibre fabric layout and the finsih of the Dymag, and in particular the BST wheels is incredibly beautiful, nothing short of aerospace concours spec. Both wheel brands are exteamely strong and tires are installed with conventional tire mounting machines - they aren't brittle like fiberglass. TheBST rear wheel for the 999 is somewhat of a hassle toinstall to the bike. requiring 2 extra axle spacers that BST supplies which have to be lined up with the rear brake mount and the wheel and the swingarm slots and the chain adjusters. This is not a quick change pit stop setup and the entie rear wheel assembly takes a good 10 minutes of dicking with, aligning all the parts with big screwdrivers or such to get installed.


We finally got our carbon fiber front fairing from MotoWheels.com (without the ugly upper air slots) painted in Ducati Red, with the lower ram air scoops left clear to show the carbon weave to match the front fender and wheels. Looks great!

And with these extreamely light carbon fibre wheels you've got a huge reduction in rotating weight, and hence the gyroscopic effect that makes a motorcycle stay upright and go where its pointed. Under 25 mph, without much gyroscopic effect from the reduced mass of the wheels, the bike is somewhat unstable and nervous and you have to pay attention to controling it. But once up over 25 mph and at normal riding speeds the bike handles great with incredible turning response. It turns, flicks and changes direction immediately where you want to be.


Our own Fast Dates 999S calendar model is ready to romp, down 30 pounds and up 10 hp from stock.

The 999S comes with some awesome rubber, new Michelin Pilot Sport Cup Radials. The back hoop is a huge 190/50 ZR17 that looks like Jennifer Lopez from behind, and sticks to the pavement like an aspiring young actress to a casting director’s couch. These skins are definitely race track bred, cause when I jam my manicured Covergirl red fingernail into the soft tire face it leaves a lasting impression.

Suspension

The base 999 / 749 models come with Showa suspension which is pretty good as is, particularly the front forks. If you are an experienced rider that pushes the bike hard, or wants to go racing, we do recommend upgrading to a better performing Ohlins rear shock assembly. The Japanese have never been able to master the art of building a really good rear shock. Follow your bike's Owner's Manual factory recommendations for initial suspension setup for damping and ride height. Our Paddock Garage chapeters on Suspension Setup will help you dial-in your bike's suspesion further for your weight,riding style and racing applications.

One important note: The Ducati Superbike supermodels always come from the factory with the steering head angle set in the “slow” position for the added liability protection against geeks, novices and motojournalists whose only visit to the race track is on press new bike introduction days. Follow the instructions in the Owner’s Manual to disassemble the top triple clamp and rotate the steering head 180 degrees, pulling in the adjustable steering head angle from 24.5 to 23.5 degrees. This is the steering head setting used on all the factory Ducati superbikes.

Our 999S and the 999R comes with Ohlins suspension front and back. We dropped the front end of our bike from the stock 1st groove setting at the top of the fork tubes, down to the 4th groove to quicken up the steering even more and lower the ride height, and keeping the suggested damping settings offered in the Manual. You’ll find the Ohlins suspension, when dialed in right for high speed work is a little more harsh for street riding than the lower budget Showa components on the base 999 model.


Added bonus! Janelle and Ducati 999S FastDates.com Screensavers
Click on the links to these pics and then save to your computer hard drive.
You'll find more pictures and a profile feature of Janelle in Meet the Models and in Members Corner.
1). Janelle's Curb Appeal
2). Janelle on the 999S
3). Janelle - Decisions!

Jannelle tests the 999S: Page OnePage Two • Return to Ducati 2003DucatiPit Lane News

 





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520 Chain / Sprocket Kit Update
5/01/03- Optional sprockets are needed to regear the 999 which comes geared extreamely tall. Chain and gearing kits are avaiilable from both Ducati Performance and MotoWheels which carries the race quality AFAM sprockets. These are higher quality hardened and anodized sprockets which we recommend.

Other companies like Sporcket Specialites offer lower quality unhardened sprockets which we really don't recommed for their reduced strength and wear, particular if your are changing to a narrow 520 sprocket setup to reduce weight.

. We opted for a narrower 520 from stock 525 chain and sprocket kit which reduced weight 1.5 pounds .
We went down 1-tooth on the front countershaft sprocket form 16T to 15T which helped the tall gearing a lot, but we still need to go further and suggest going one tooth taller in back from 46T to 47T.

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MotoWheels
748 / 999 Parts

All the hard to find race parts for your sportble now available from our new Fast Dates Calendar sponsor Moto Wheels including parts for the Ducati 748 / 999 Superbikes impossible to find elsewhere.
Goodies like a carbon front and rear swingarm mounted fenders, and a beautiful front nose piece without the ugly stock air slots.
http://www.motowheels.com

Click on photos to see bigger pictures.