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Honda CB900RR Setup Tips with Kevin Erion and Rick Hobbs, Erion Racing
When it comes to performance modifications and upgrades for the Honda CBR900RR, no one on the planet knows more about racing and modifications for the 900RR than race team owner Kevin Erion and his crew chief Rick Hobbs. Erion Racing has dominated the AMA's Formula Extreme Championship since its inception in '97, a no holds bared battleground for modified Open class superbikes. Curtis Roberts took the team to it's 1999 Champiosnip win with the 2nd generation 900RR, which was then replaced for the 2000 race season by the all-new design CBR929RR.

The actual Team Erion 900RR racebikes sport a lot of big ticket goodies like the $7,000 Ohlins Forks, the Brembo Superbike Brakes and Marchessini magnesium wheels. One of Roberts' actual championship winning 900RRs, possibly the one shown above, was offered in Cycle News for $28,000 at the end of the season. But for most of us, on the street, the stock components work just fine and the now older generation 900RRs will remain a popular leading edge sportbike for many years to come. And most of the tuning suggestions offered here should also aoply to the new 926RR.

900RR HANDLING IMPROVEMENTS
The first generation 900RR introduced back in 1993 had one big handling quirk which needed addressing for any
type of seriou ssport riding. The steering trail geometry was much too short and that, together with Honda's preference for a smaller 16-inch front tire, made the front end of the bike handle much too quick, almost to the point of being unstable. The easy fixwas a steering dampner, but that only hid the problem and didn't correct it.

Erion Racing offers revised Triple Clamps for the first generation 900R which increases trail at the front wheel to improve tracking and stability. This is probably the first modification to make to any 1993-'97 model. With the 1998 model 900R Honda revised the stock triple clamps similar to the Erion geometry as original equipment.

Erion also offers a recommended revalving serice for the stock 900RR forks which improves front end handling even more.

Out back a shock swap is recommended to replace the stock Showa. Erion offers both Ohlins and Fox shocks. Different model Ohlins shocks are available with a wide range of features at various performance levels which are reflected in their higher cost. The one Fox Shox they carry affords the best handling performance improvement for the price. They'ld love to sell you either.

Rick says the stock brakes and pads are fine, so just leave them alone. Maybe replace the stock rubber brake lines with Erion Goodrich steel braid lines for better braking feel and you're done!

900RR POWER IMPROVEMENTS for the Street
The first place to begin any engine improvement is with a free flowing tuned exhaust system and a matching jetting kit. Erion only offers one, well tested and proven Complete Exhaust System for the 900RR which fits all the models from 1993 to '99. Their system comes in stainless steel with either an epoxy-coated black aluminum or brushed titanium silencer.

With the Erion pipe you'll want to include their jetting kit or you won't be able to take advantage of the possible power gains. Rick says the stock airbox and Honda airfilter are fine for any street applications and should be left intact.

So what kind of a power gain are we looking a with the pipe and jetting changet? Look for an increase of power and torque throughout the powerband, with peak gain of about 7 hp on top. Rick points out that the stock bike signs off really quickly after reaching peak power, but with the Erion Exhaust System the power band extends out further with the engine able to keep reving towards readline. This makes the powerband much more useable, broader and stronger overall.

Rick doesn't like to quote peak horsepower numbers because they change from bike to bike, dyno to dyno and day to day. But he says in stock trim the '93-97 model 900RRs turn from 105-110 hp. The '98-99 models turn 110-115 hp. These are 49 state models, with the CA models typically producing less...  The Erion Exhaust System and Jetting Kit will show shows gains across the entire powerband right off idle with a peak gain of 7 hp on top.

The only other engine mod recommended by Rick for street riding is a set of Erion Cams. Their stage I cams easily bolt on to the stock cam sprockets without any need for degeeeing and show a gain of 6-7 morehorsepower from 7,000 rpm right on up to readline.

ERION RACING
1200 North Barston Way
Anaheim, CA 92806 USA
http://www.erionracing.com
Phone (010) 1.800-700-3599
Fax (010) 1.800.630.8870

900RR POWER IMPROVEMENTS for the Track
Just in case a 120 hp street engine isn't enough, Erion Racing can build you their 180 hp Formula Extreme engine. Start with Panki titanium connecting rods pushing on JE forged piston with a serious 14.25:1 compression ratio. Titanium valvesor kicked open by full race Erion camshafts, with the whole assembly feb by heavily modified 39mm Keihin FCR carburetors. The transmission assembly found its way out of an RC30 from Honda's race shop. If you need this kind of championship winning power, just tbe sure to bring you check book.

600 SUPERSPORT CBR600F4
Erion Racing's championship titles don't end with Formula Extreme. In the 600cc Supersport class for 1999, Curtis Roberts' teammate, Nickey Hayden clinched that title on the Honda CBR600F4. AMA Supersport competition doesn't allow any internal modifications to Honda's potent little 600. So the only place to look at improving power is carefully assembly of the engine using selected production parts with the best possible tolerances, and getting air into and out of the engine. Since we privaters don't have the parts warehouse at American Honda to pick out heads with the smallest combustion chambers, or pistons with the highest domes, lets get right to air flow....

"Everybody's convinced the jetting in ourF4 Supersport bikes is different than what we sell," explains Rick, "but it's not. Since we only do Honda's, our jetting kits tend to be really close to what's needed." With an Erion Exhaust System and Jetting Kit, Rick says the Erion F4s pick up from 10 to 12 hp.

In the handling department Erion recommends straight rate springs in the front forks with a little revalving, and possibly an Ohlins shock in the back. Brakes, of course, are left stock for Supersport with just an upgrade to Erion Goodrich braided brake lines.

Everything else is up to you, the rider.