Yamaha's third-generation YZF-R1 is a proven race winner, powering Noriyuki Haga to several race wins in the 2005 Superbike World Championship and taking the Yamaha GMT94 team to the 2004 endurance world title. Even in virtually standard form the R1 has proved the bike to beat, dominating the European/FIM superstock championships in both 2004 and 2005.

Big 1224 Giant Screensavers:

Norick Abe R1 2005 World Superbike
Noriyuki Haga R1 2005 World Superbike

3rd Generation 2004-2005, 4th Generation 2006-2007
2004-2005 Yamaha R1 Performance Tuning      by Jim Gianatsis

With technology taken from Yamaha's race winning YZR-M1 MotoGP machine, no-one can doubt the all-new 3rd generation 2004 model YZF-R1's racing pedigree. Combining a new high performance five-valve fuel-injected engine with razor sharp handling and low weight. The R1 was expected to be a favorite among Superstock and Superbike riders throughout the world. It proved it at the opening race of the 2004 season in America at Daytona in the 1000cc Superstock class where Aaron Gobert and Graves Yamaha team mate Jamie Hacking placed 1-2 on their factory supported R1s just ahead of the equally competitive new Kawasaki ZX-10Rs. Throughout the race the R1s posted the same lap times and 190mph top speed on the banking as the fully modified factory Honda CBR1000RR and Suzuki GSXR1000 machines in the Superbike class.

Not too shabby for "a stock R1" with just a racing exhaust system, a computer remap, and an Ohlins rear shock. And what it pretty much means is the new 2004 genertion of 1000cc in-line 4 production superbikes have reached the limit of performance based on available tire traction and current race tracks in America.

Many race regulations, particularly those of the Superstock class, do not allow many of the main components of the machine to be changed from standard. The 2 most significant componets you can change, and should change for both the track and spirited street performance are the rear shock and the exhaust system.

Clockwise from top right:
Noriyuki Haga's factory R1 Superbike gets a lightweight digital tach with analog and digital display, plus water teemperature readout. Above it is the shift light.

Quick ratio push/pull hand throttle comes with the race kit.

The factory distributor Yamaha World Superikes are all running Akrapovic Exhaust Systems. Akrapovic systems are the most expensive exhaust systems on the market, but the best. A Graves Full Racing System is also very good. A plug-in Dyno Jet Power Commander module is the easiest and most cost effective way to adjust the fuel mixture to match the pipe if you are just riding on the street, or production class racing. If you have the budget, then spring for the factory Yamaha ignition system and wiring harness.

Ohlins Racing Piggyback forks cost about $9,000 and are out of a privsateer's budget. Your most important suspension upgrade should be an Ohlin's Rear shock for about $1,000. if you need better forks, the normal production Ohlins forks for about $3,000 are good enough. Exotic Brembo Racing brakes grabe new wave style floating brake rotors. Just a change to plain carbon steel rotors with better race pads will be fine for street and production clas racing.

The standard in racing for the best rear shock to use is an Ohlins, both for its proven design performance in World Superbike and MotoGP, the fact you can order it already tested and valved for your bike, and there is usually an experienced Ohlins shock technician at ever major race to help you fine tune or rebuild the Ohlins if needed. There are similar other top performance rear shocks on the market from Fox Racing, Penske and White Power to name the most well known. But they may not be fully experienced in testing and racing with your particular bike, and technicalsupport at the race track may not be as readily available. If you have to diagnois your own handling problems at the track (most riders get it wrong) and then send in your shock to the factory for a 2 week revalve, you're pretty much spinning your wheels....

When it comes to choosing a racing exhaust system, once again my rule of them is to buy what the factory teams run, that way you know you are getting a system that was dyno built and test for your particular bike to produce the best possible power and range. For a Yamaha R1 that means a Graves Motorsports Exhaust System or an Akrapovic. And you need to get their high-end titanium hi-zoot system to be assured it is their real race system and not a lower priced, lower performance version for street posers.

If you are on a budget and just want to go with slip-on straight-through race silencers to replace the stock OEM mufflers, then pretty much any brand of aftermarket silencers that tickles your fancy for looking cool will do. They'll reduce weight compared with the stock mufflers, and they should provide a slight power increase, particular with a performance remapped ignition.

Left: The Graves Titanium Race Systm for the 2004 R1 is priced around $1400. Akrapovic uses morea variable diameter tapered front headers with crossover balance tubes for even better power, but costs even more.

Once again, any modifcation you make to any production bike's exhaust system including the R1 will save weight to improve handling and performance, and look cool, but the bike will probably run worse and make less power until you adjust the fuel metering to match the modifications to the exhaust system and other engine modifications. Yamaha offeres a revised Engine Control Unit (ECU) in their Race Engine Kit, and you can buy lower cost adjustable ECU units from companies like DynoJet. Don't modify your exhaust system without recalibrating the fuel injection system to compensate for the higher flowing exhaust.

Normally the Kit components are not available separately, so if you are just interested in a 520 Chain Kit or better grip / higher iron content Brake Rotors, than you should go to aftermarket companies like AFAM or Braking.

The narrower thickness cylinder base and head gaskets in the Kits allow you to increase engine compression with the use of higher octane race gas for more power. You will need to use the narrower gaskets or higher compression pistons with the optional race cams. The gaskets should be available separately in the Maintaince Set as they are normal replacement items.

All of the factory Yamaha Kit Parts for the R1 and R6 listed below can only be ordered through a European Yamaha Distributor or dealer. They are not available through Yamaha USA. You can find a detailed listing, pictures and parts numbers of thes Yamaha Racing parts, along with European Distributor contact information on the Yamaha-Racing.com website at: http://www.yamaha-racing.com

R1 Optional Chassis Kit
# Chassis protector
# Front fork spring set
# Front disc assembly
# Rear sprocket for 520 size chain
# - For use with standard wheel Trottle set
# - Smaller operation angle than standard Footrest set
# - Changable shift pattern and 3 foot position Front stay set
# - Simplified stay for instruments and screen Front wheel attachment set
# - For endurance racing Rear arm attachment set
# - To install race wheel in standard rear arm Rear wheel attachment set
R1 Stage 1 Engine Parts
# Cylinder head gasket
- Thickness = 0.35mm
# Cylinder base gasket
- Thickness = 0.15mm
# Clutch boss
# Head and tail light harness set
- For endurance racing
# Sub radiator set
- Increases cooling capacity
# Drive sprocket
- For 520 chain
# Drive sprocket nuts
# Maintenance set
# Variation gears - Not available yet
- Alternative ratios for first, second and third gear
# Pistons
- To be confirmed
# Intake and exhaust valves
R1 Stage 2 Engine parts
# Spark plug set
# Cylinder head gasket
- Thickness = 0.30mm
# Cylinder base gasket
- Thickness = 0.10mm
# Inlet & Exhaust camshaft
- Modified duration
# Bellmouth set
# AIS plug set
- To remove AIS
# Wire harness set
- For sprint races
# Clutch spring set
- Increased pressure
# ACM rotor
- Smaller rotor than standard
# Engine Control Unit (ECU)
- Revised fuel injection mapping
# 2004 YZF-R1 Kit manual and CD-Rom - 5 Languages

Below: Yamaha R1 Supersport


Clicker for a bigger view and Screesaver of this factory 2004-2005 Yamaha R1 Supersport Class bike.
As you can see this is basicly a stock bike with a full race exhaust system, 520 sprocket and chain kit.

Click for a bigeger view and screensaver.

2006-2007 4th Generation Yamaha R1 • Paddock Garage Home


PARTS SOURCES:

Yamaha Racing Europe
All Race Kit Parts from Yamaha of Japan are availalle by ordering from any European Country's Yamaha Distributor as listed on the Yamaha Racing website
Yamaha-Racing.com

Graves Motorsports
7645 Dunsmore Avenue, Van Nuys, CA 91406 USA
Phone (010) 818.902.1942 • Fax 818.902.3821
http://www.gravesport.com

Yamaha USA
Racing Department
714-761-7782

Ohlins Suspension
Distributed in the USA by Parts Unlimited
http://www.parts-unlimited.com

Yamaha Racing links
Yamaha Racing
Yamaha-Racing Italy
Yamaha-Racing Germany
Yamaha-Racing USA
Yamaha-Racing Parts
Yamaha YZF-R1 Microsite
Yamaha YZF-R6 Microsite

Basic Suspension
Setup
Click Here

Paddock Garage Index



secret performance gain
520 Chain / Sprocket Kit

Optional sprockets might be wanted to regear the R1. Chain and gearing kits are avaiilable from MotoWheels which carries the race quality AFAM sprockets. These are higher quality hardened and anodized sprockets which we recommend.

Other companies like Sporcket Specialites offer lower quality unhardened sprockets which we really don't recommed for their reduced strength and wear, particular if your are changing to a narrow 520 sprocket setup to reduce weight.

. We opted for a narrower 520 from stock 525 chain and sprocket kit which reduced weight 1.5 pounds.


2005 YZF-R1
Racing Kit Parts
yamaha-racing.com

The racing kit for YAMAHA 2004/2005 YZF-R1 includes the following parts:
1. Basic kit set
2. Optional parts for engine
3. Optional parts for chassis

1. Basic kit set (Modified)
This kit set is made to improve the engine performance for the racing purpose.
This set is prepared within the FIM superbike Regulations.
a) Spark plug set
This is a set of spark plugs R0045Q-10 of NGK. The set has four plugs.
b) Cylinder-head gasket
This gasket is made to adjust the squish height.
5VY-11181-70: t =0.30 mm (Standard : t =0.40 mm)
c) Camshaft, intake and exhaust (Modified)
Working angle and lift have been changed to improve output.
Cam-profile is changed.
Use this camshaft together with kit valve spring set.
d) Valve spring set
Use this set together with high lift camshaft.
e) Air funnel set
This set has a base plate and two specifications of bell mouth.
f) AIS plug set
These plugs need to be mounted when the AIS (Air Induction System) is removed.
g) Clutch spring set (Modified)
This set contains stronger springs with a spring load that has been increased from the standard springs. And included a push lever complete that reduces the load of the clutch lever.
h) Rotor assembly
This is a lightweight rotor. Picking up and the output are improved.
i) Wire-harness set (Modified)
Designed for sprint races, the weight of this wiring harness has been reduced by eliminating the unnecessary circuits. The connector for data logging is included.
j) Engine control unit (ECU) (Modified)
This part is made to create optimal ignition characteristic for race usage.
The numerical value is changed to match to the modified high lift camshafts.
Use this ECU together with the kit wire harness. The fuel injection can be adjusted in nine areas with the standard meter assembly.

k) 2005 kit manual
The 2005 Kit manual will be printed in English and will have inside a CD-R with the following five languages:
1. English
2. Spanish
3. German
4. Italian
5. French

2. Optional parts for engine
These parts are utilities for further improving engine performance.
a) Maintenance set (Modified)
This set includes the kit head-gaskets, (t =0.30mm), anti stick cover gaskets and standard base gasket, oil-seal and other parts for engine maintenance.
With this material you are able to rebuild three engines.
b) Valve seat cutter set
Maintenance tool to adjust the valve seat hit width.
c) Cylinder-head gasket
Gasket thickness has been changed to create higher compression ratio.
5VY-11181-80: t =0.35 mm?(Standard : t =0.40 mm)
(5VY-11181-70: t =0.30 mm, This is included in the Basic kit.)
d) Cylinder base gasket
This part will use to adjust the squish height.
5VY-11351-70 : t =0.10 mm
5VY-11351-80 : t =0.15 mm
(Standard : t =0.20 mm)
e) Valve set
This is flat surface type. Weight is the same as standard valve. Made off Steel.
f) Camshaft, intake and exhaust (Modified)
The working angle has been widened. Lift is not changed. (Lift is standard spec.)
Cam-profile is changed.
Use this camshaft together with STD valve spring.
g) Fuel pressure regulator (New)
This part keeps about 1.5 times more pressure compared with the standard part.
h) Piston set (New)
This piston has a higher compression ratio and a lower friction compared with the standard
piston.
i) Exhaust set (New)
This set is made by AKRAPOVIC?
j) Big radiator set
This radiator set is made by MB MOTORSPORTS.
One complete radiator, pipes and hoses are included in this kit.
k) Sub-radiator set
This sub-radiator is attached to the standard radiator. The heat radiation surface area is expended.
l) STM slipper clutch set
This set is made by STM.
This clutch stops the rear wheel slipping during hard braking.
In order to assemble the clutch kit you must use the kit or standard friction plates and clutch plates.
m) Tool for STM slipper clutch
This special tool to install the STM slipper clutch. If this tool is used, it becomes easy to assemble.
n) Clutch boss (Modified)
This part has more oil pass holes than the standard one and is coated to improve durability and operability.
o) Mission set (New)
This set includes all the gears and axles. The gear ratios and specifications are changed from the standard gearbox.
There is no interchangeability of the kit gears and the standard gears.
Do not mix the gear types. (kit gears <-> std gears).
L/T 1st 2nd 3rd 4th 5th 6th
kit 1.801 38/16
(2.375) 36/18
(2.000) 31/18
(1.722) 35/23
(1.522) 31/22
(1.409) 29/22
(1.318)
std 1.996 38/15
(2.533) 33/16
(2.062) 37/21
(1.762) 35/23
(1.522) 30/22
(1.364) 33/26
(1.269)
p) Drive sprocket
This is lightweight specification. There are 3 kinds of sprockets (15, 16 and 17T) for size 520 chains.
q) Sprocket nut
For drive sprocket of kit.
r) Shift Switch Set
This Shift Switch will make it possible to shift up without throttle operation, only working together with the kit ECU and kit wire harness.
? This switch is installed instead of the original shift rod and it has an adjustable system in the rod assembly. (Max 346mm, Min 305mm)
s) Head-light harness set (Modified)
This set is been made for endurance racing.
It has the circuit in two systems. And it has an independent switch to light the tail-light in case of emergency.
Use this set together with the kit wire-harness.
t) Spare engine assembly (New)
This is a complete 2005 standard engine with throttle body and standard ECU.

r) 2D data logging set (New)
This set is made by 2D. In addition to the basic set (STEP 1) four additional system-steps can be
chosen.
This set can easy connected by just connecting coupler into 2005 Kit wire harness
STEP1 : 2D data logging basic set
This set is composed with Main unit, Soft ware, Mini dash, Speed sensor and Receiver
Lap time available through optional Transmitter unit.
STEP2 : A/F Sensor set
This set is composed with A/F unit and A/F sensor
STEP3 : Memory unit set
Increase memory and direct access into PC through USB port
STEP4 : Suspension and Brake sensor set
This set is composed with two type stroke sensors for front and rear suspension and brake
pressure sensor
STEP5 :GPS sensor set
Track map and banking angle will be available through GPS system.


3. Optional parts for chassis
These chassis parts are used to complete the machine for the racing purposes.
a) Chassis Protector Set
This set reduce the damage when you crashed.
b) Oil Catch Tank Set
Catch Tank made of aluminum.
c) Rear Height Adjustor Set
This set can be used with 2004 R1 and 2003 2004 and 2005 R6.
Adjustment range is +7.5mm (from standard upper bracket height) to +17.5mm.
(Seat height is about +15mm to +45mm)
d) Front Fork Spring Set
This spring has a spring rate that is higher than the standard.
The set has two springs and two spacers.
Standard rate: 0.90 kgf/mm -> ? 5VY-C3141-70 : 0.95 kgf/mm, Free length : 255mm
Free length : 235mm ? 5VY-C3141-80 : 1 .00 kgf/mm, Free length : 255mm
e) Titanium rear shock spring (New)
This is titanium made spring for STD rear suspension.
This part has lightened 40 per cent than standard parts.
Spring ratio
Standard rate: 8.5 kgf/mm (83.4 N/mm) -> Kit : 9.0 kgf/mm (88.2 N/mm)
f) Rear shock spring
This is a spring for the standard rear shock.
Spring ratio
Standard rate: 8.5 kgf/mm (83.4 N/mm) -> Kit : 9.0 kgf/mm (88.2 N/mm)
g) Throttle set (Modified)
This set reduces the operation angle to the standard part, and improves maintenance.
Grip assembly, grip cap and special throttle wires are included.
The external form from the caps is 2mm smaller than the 2004 kit.
h) Front stay set
Stay assembly to fit the front cowl and meter assembly. std headlight can be installed to this set.
i) Front spare wheel assembly (New)
This standard R1 wheel assembly is complete with the bearings included and mounted. The disks are not included.
j) Rear spare wheel assembly (New)
This standard R1 wheel assembly is complete with the bearings and sprocket carrier included. The disk and sprockets are not included.
k) Rear arm set for sprint race (New)
Special rear-arm for sprint race usage.
This set does not include the parts to fit your wheel inside the rear-arm (due to many different wheel suppliers)
l) Rear arm set for endurance race (New)
Special rear-arm made for endurance racing the left side is exactly similar as the sprint rear-arm, the right side is 20mm wider as the sprint rear-arm. Also the shaft diameter is bigger from this endurance rear-arm.
This set does not include the parts to fit your wheel inside the rear-arm (due to many different wheel suppliers).
m) 24L fuel tank set (New)
This tank has 24 liter capacity and a two filler base.
n) Rear sprocket
These sprockets are prepared for a standard wheel with 520 size chain.
Teeth number is from 41T to 47T.



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